Production - MOSAIC | Update
September 2025
SCHEDULE
As we power through 2025, we missed our self-appointed delivery target for the middle of this year, why?
Production is hard.
We are not only designing a product — we are designing the company that makes it possible. We are creating a machine that can design a machine, a machine that can build a machine, and a machine that can test a machine. We are building an ecosystem of innovation, where each layer empowers the next, where each layer is critical to the overall success.
The time needs to be taken now to ensure problems are solved today and not passed onto the production aircraft which results in ongoing manufacturing issues that drive up costs and cause further delays. This takes an incredibly disciplined and talented team, and that is what Vickers is.
The rigors of manufacturing an aircraft in composites are highly demanding, and one that we take seriously. I have stated before that it will take the time needed to deliver a safe and affordable aircraft. Taking an aircraft into production is as hard as it gets in manufacturing with many years of design and R&D coming together rapidly, while ensuring all care is taken to produce repeatability and quality.
Much of this year has been about this, ensuring quality and repeatability and testing this process via different mechanisms, including structural testing to destruction.

VICKERS AIRCRAFT USA
We are delighted to share an important milestone in the growth of Vickers Aircraft. Vickers Aircraft USA, a registered C Corporation, has now been formally established. This marks a significant step forward as we expand our operations internationally. Planning is already underway for our U.S. manufacturing facility, with site selection in progress and the first phase of hiring beginning.
Establishing a strong presence in the United States provides us with many strategic advantages. By producing locally, we avoid international tariffs, reduce freight and logistics costs, and streamline delivery and customer training. It also allows us to tap into a larger employment pool and position ourselves at the heart of our target market. These benefits will enable us to lower production costs, improve efficiency, and deliver even greater value for money—continuing the commitment to quality and innovation that has always defined Vickers Aircraft.
To support this next phase of growth, we will soon be launching a new website with more details about our U.S. operations. The site will also feature a dedicated careers page, offering opportunities for talented individuals to join us in shaping the future of aviation and bringing an advanced, cutting-edge aircraft to market.
If you are looking for an aviation investment with a company that is doing things right, please contact us and help bring this revolutionary aircraft to market. info@vickersaircraft.com
MOSAIC – Part 22
At this year’s Oshkosh event, the FAA officially announced the introduction of the MOSAIC/Part 22 rule, marking a significant milestone in the evolution of light aircraft certification. Under this new framework, the ASTM committee has been given 365 days to complete and approve all relevant ASTM standards to support implementation.
We are pleased to confirm that the WAVE is fully aligned with the requirements of Part 22. With the retirement of the Light Sport category, Part 22 will now stand as the governing standard, and pilots holding an LSA license will be authorized to operate aircraft certified under Part 22.
Importantly, no design changes are required for the WAVE. Anticipating these regulatory developments well in advance, we had already increased the Maximum Take-Off Weight (MTOW) to 2,000 lbs (907 kg) and adjusted the stall speed to 50 knots, which in turn allows for a manoeuvering speed of 106 knots. These refinements were deliberately made to take full advantage of the forthcoming standards.
The new rule offers a number of key advantages, including the removal of MTOW and speed restrictions, and the allowance of both retractable undercarriage and constant-speed propellers. Additionally, Part 22 aircraft may now be configured with up to four seats, and certain types of operations for hire are permitted.
The WAVE is well-positioned to be among the very first aircraft certified under Part 22. Given that the approval processes and flight-testing requirements remain consistent with those established for LSA, we anticipate a smooth transition with no unforeseen challenges.
This landmark development reinforces the foresight and preparedness behind the WAVE program and places us at the forefront of the next chapter in aviation regulation and innovation.
Production Update
Our production team has been exceptionally busy this year, focused on manufacturing the components and structures for the first aircraft in our program. Producing the initial parts for each assembly is a significant undertaking, drawing on many years of research, development, and rigorous testing. We’re pleased to report that these first components are passing inspections, receiving approvals, and being moved into inventory—an important milestone for the program.
Even more impressively, we are meeting our target production times for these initial parts. Achieving this level of efficiency at such an early stage is a remarkable accomplishment. It not only demonstrates the strength of our planning and preparation but also provides a solid foundation for continuous improvement in our manufacturing processes.
Meeting production times this early means we’re well-positioned to optimize further—and ultimately, to deliver aircraft that are both high quality and commercially viable.




Structural Testing
As we continue to manufacture production assemblies, we produce multiple sets to ensure repeatability and conformity to design, some of which are detailed below.
Wing
Vickers successfully completed the first wing test. The wing that was tested was manufactured as a concept test article and was not intended to meet full loading. We were very impressed with how much load this particular wing took, and the failure mode was as expected.
Production are currently manufacturing the first full production wing that will go through full load testing in the near future.
The below photo is of the wing in the testing fixture. Note all aspects of this test had to be designed and manufactured, a small insight into the level of work and detail that is required. This initial test proved our fixtures and process.
Flap
Below. Flap ready for testing.


Aileron
This valuable information enables us to close the structural analysis loop, enhancing our understanding of each assembly’s behavior under stress. These insights will play a crucial role in informing future maintenance strategies and developing repair procedures for aircraft once they are in service.
Above photo: Aileron being tested to destruction. Limit load 59.3kgs (130.7lbs) | Ultimate Load 88.9kgs (196lbs | Destruction 310kgs (683.4lbs).
HIRES
We have hired new manufacturing staff who are already manufacturing production components. We are currently expanding the planning and CNC departments as the workload is rapidly increasing with Engineering releasing completed assemblies, including the nose and main landing gear.
Below Photo: A recent mold ready for Carbon Fibre
Below Image: Nested ply patterns that make six (6) aileron ribs. 
Below photos: Individual carbon fibre plies prepared by design and cut via CNC. Six aileron ribs.
Below: Ink marking for part numbering and laser projection.

Video link below showing Carbon Fibre being cut.
Kirk Hawkins – ICON
I want to acknowledge the tragic loss of Kirk Hawkins, ICON’s Co-Founder and CEO, who passed away last week in a wingsuit accident in Switzerland.
Over the past few years, I had the privilege of getting to know Kirk and considered him a friend. We often shared battle stories about the immense challenges of bringing an amphibious aircraft to market — a journey that only a handful of people have truly undertaken. Kirk was one of the very few who not only walked that path but succeeded in delivering a new aircraft to the world.
I can tell you from experience that this feat is as close to impossible as one can imagine. It demands extraordinary vision, relentless determination, and a willingness to sacrifice deeply. Kirk once said, “It will bring you to your knees.” The way he said it carried the weight of experience, and he was absolutely right.
Despite our different personalities and approaches, we shared the same mission: to bring groundbreaking aircraft to market and change the future of aviation. Kirk achieved what few ever have, setting a benchmark for all of us at Vickers. He generously shared lessons learned, offered insights into what he might have done differently, and always encouraged me to keep pushing forward. His final words to me were, “It’s up to you now to carry the mantle.”
Kirk lived life with intensity and passion, and in many ways, he left it the same way he lived — at 100 miles per hour. His impact on aviation, and on those fortunate enough to know him, will not be forgotten.













































































































